New barrel break in

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  • Last Post 25 November 2023
Wayne S posted this 28 March 2010

I just  installed a new Savage  {OME} heavy weight barrel  in 308 on my switch barrel Savage rifle. This will be a deciated cast bullet only barrel and potentional “postal match” set up.

Are there any tricks to a new cast bullet only barrel break in ??

 

Wayne

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John Alexander posted this 16 November 2023

The trouble with barrel break in is because, according to most, it has to be done at the initial firing there is no way to test whether it does anything. You either do it or you don't at the start no trying the other way.

As one data point, Tony Boyer the GOAT of benchrest shooting doesn't do it.

John

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onondaga posted this 24 February 2017

 BHyett ypu said,
"I proceeded to run three hundred strokes; five strokes, remove patch, new patch, add J-B Bore Paste and do it again."
You would need 2,000+ strokes with your method to compare with my polishing method.
One pull with a Hoppe's BoreSnake loaded with Chrome polish per my method is more effective than 20 passes with  JB loaded patches. My polishing method is 100 pulls with the snake loaded every 10 pulls with Turtle Wax Chrome polish and rust remover that is 500 grit that cuts chrome and brings it to a high shine. I regularly get happy reports. The only negatives are from people that make substitutes and change the method or do it incompletely.
Gary

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Ken Campbell Iowa posted this 25 February 2017

gary's method with the snake is technically correct as a polishing method .

i did a test with clover grits of 280, 400, 800, 1200 .. and the old ( aggressive ) .jb ...  on polished steel plate samples ...

the 400 was the slowest i would use to do any polishing down of any significant tool marks in barrel steel ... the finer grades are unnecessarily slow ...  the striations left by 400 ( or turtle wax 500 ) ... don't seem to detract from even 22 rf accuracy in match barrels .  i believe shilen laps with 280 grit .  i suppose any striations can be regarded as just small rifling .

i have seen comments that there is such as thing as too smooth a barrel ... i would need to see the documented tests for that ; i tend to think too smooth is unlikely ... but this needs more testing .    my 1-example input to that is that in my match 22 rf barrel which shot about 0.6 moa i shot about 3 or 4 thousand rounds with jb in the lube through it .. it shot 0.6 before and after the test , and i could see no throat advancement with nose engraving or borescope .    very shiny, however .

for a new factory barrel i would shoot 4 with 280 grit pressed into a mj bullet  .. this for the throating burrs .  then gary's snake treatment or equivalent for the rest of the barrel.  i do use his turtle wax chrome polish to slick up gun actions , even took a little of the russian out of my own makarov rails ... impressive .

while on fire-lapping i had a buddy who kept fire-lapping his big-name match barrel until it shot ... after 40 firelap y tests  failed he set it back  and re-chambered .. ha... it never shot ... smooth wasn't the problem with that barrel ... 

ken

 

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RicinYakima posted this 25 February 2017

" i tend to think too smooth is unlikely ... but this needs more testing"

Precision shooting published a test on this (1990's?), and that was the answer; once it reached point X it never got any better, just reflected more light..   

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OU812 posted this 13 November 2023

I have used 000steel wool and lapping compound to open throat for precise bullet fit using bumped boreride bullets. I would not be afraid to use 000steel wool and some type of fine compound to remove sharp edges inside factory barrel before final breakin.. Such as shooting jacketed bullets and cleaning frequently between shots.

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mashburn posted this 17 November 2023

Hello John,

I agree with, you that the bore break-in has to be done with the initial firing, and like you said, you will never know what you accomplished. The only thing that I can say for sure is, I broke in all of my prairie dog gun barrels this way and I guarantee you that it is a great start to have a rifle that will fire many rounds before it fouls. And like I said, I started with good barrels. A rifle barrel that is smooth enough to stop a lot of fouling, should also be an accurate barrel. thanks John.

Mashburn

David a. Cogburn

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Brodie posted this 25 November 2023

I bought a Zastava mini in 7.62x39, and the barrel as it came was a horrid scratchy mess with tool marks and obviously no attempt had ever been made after cutting the rifling to smooth the bore what-so-ever.  I shot about 200 paper patched bullets, nothing on the patch but the calcium from our "soft" water here, and the barrel smoothed out nicely.  It no longer grabs patches that go through and the bore is much smoother to the feel of my hand when I clean it. 

B.E.Brickey

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Wayne S posted this 28 March 2010

:dude:K.I.S.S.  Me like that

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mlr1m posted this 09 December 2010

Hand lapping is great. Its also time consuming and hard work. If done correctly it will be perfect from end to end. Fire lapping is just the new microwave quick fix. I do not see how it can have the same effect the whole length of the barrel as it does at the throat.

Michael

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Bud Hyett posted this 24 February 2017

 Having an unreasonable desire to have a RIA Springfield (I once worked there), I bought one mail-order that was advertised as possible slight pitting. The pit was one from breech to muzzle. Calling around, I found a 1903 barrel with sights at a local shop in original wrapping.

Having it installed, the gunsmith noted the machining marks on the top of the lands. Shooting it with cast and jacketed produced three-inch to six-inch ten-shot groups with the usual .30 caliber molds. One Saturday evening, with nylon bore brush, cleaning rod, patches and J-B Bore Paste; I proceeded to run three hundred strokes; five strokes, remove patch, new patch, add J-B Bore Paste and do it again.

The only good thing was a local television channel was rerunning Star Trek episodes in a marathon. . 

After three hundred strokes, the bore was much shinier, but a bore-scope would still see traces of the machining marks on top of the lands. The rifle went under an inch for ten shots with Reloder #7 and the Lyman 311335 bullet at 1650 feet-per-second. This is a lot of work, however, the results are worth it. 

Farm boy from Illinois, living in the magical Pacific Northwest

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Scearcy posted this 25 February 2017

Now the after:

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mashburn posted this 16 November 2023

I have always broken rifle bores in this way. I USE NO ABRASIVE PASTE. I shoot one round and clean, and I do this for 5 rounds, cleaning after each shot. I then shoot five rounds and clean and continue this five shot and clean until I have fired a total of 50 rounds. I class rifle barrels into three groups ,foulers, semi-foulers and non-foulers.

 

I know nothing of the top ideas are for cast bullet barrel break in, but I do know they must be slick. These are jacketed bullet barrels that I have always broken in this way, Let's face it, some barrels are junk and not matter what process you follow, they aren't going to be good barrels, no-matter what you do. You know the old saying, that you can't make a silk purse out of a sow's ear.

Mashburn

David a. Cogburn

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RicinYakima posted this 16 November 2023

I only have 30/06 match rifles. I shoot 10 USGI AP rounds, clean and start shooting cast. 

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MarkinEllensburg posted this 17 November 2023

When you mill something on a lathe or mill do you just leave the surface with the tool marks? If you do your work is not pleasing to the eye. If you milled a receiver would you leave all surfaces as milled or polish or lap the mating surfaces together? 

Should you lap? Will it hurt? Answers are nebulous. John is correct in that there is no way to experiment to prove either way. We are left with antecedents. It has worked for me. Would my rifles have been better if I had not used JB Bore paste? Doubtful,

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Bud Hyett posted this 18 November 2023

As a subscriber to Precision Shooting magazine, I remember writer Merrill Martin doing a lot of work with wads under the cast bullet. He also gave people barrel lapping kits that included small containers of abrasive, ranging from coarse to fine. 

Never did see follow-up reports on the results people had.

Tom

Ed Doonan obtained a kit and did four barrels. He published a report in a letter to friends, I do not believe this report was published in The Fouling Shot. The barrels were; 1) new custom barrel, 2) a new factory barrel, 3) a used custom barrel shot  approximately 3,000 rounds, 4) a well-worn barrel. He tested before and after lapping using ten-shot groups as his criteria. I'll summarize what I remember.

The results were: 

  • The new custom barrel showed no improvement. 

  • The new factory barrel showed some improvement.

  • The used custom barrel show some improvement.

  • The well-worn barrel showed no improvement.

His thoughts:

  • The custom barrel was already factory lapped, thus needed no improvement .

  • The new factory barrel probably still had some machining marks left needing some help. 

  • The used custom barrel needed some smoothing, possibly in the leade area.

  • The worn barrel was a worn barrel and nothing could help it. 

This is a short summary from memory, Ed included the size of the groups. If I can find the letter, I'll submit it for publication in The Fouling Shot

Farm boy from Illinois, living in the magical Pacific Northwest

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RicinYakima posted this 28 March 2010

FWIW, when I bought my Savage FP10, I shot 60 rounds of NM 7.62 NATO to fire form the brass. I shot 10, couple of patches of Hoppe's #9, let it soak a couple of minutes, dried and shot 10 more. Cleaned and de-coppered the barrel down to bare metal, patched with Fliz for about 10 passes. Since then have been shooting cast for 8 years with just a wet Ed's Red patch and two dry ones. Seems to be as smooth as they make them. Ric

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Wayne S posted this 28 March 2010

Thanks, I'll reshearch Ed's Red Patch's

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Wayne S posted this 28 March 2010

Just wondering everyones thoughts on filling a couple of the lube groves with JB Paste or valve polishing compound and fireing them at sbout 1200 fps followed by several “fritz ” lubed bullets ?? followed by the usual cleaning ??

But I think I do have 50 or more old pulled military bullets I could use ??

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DAMRON G posted this 28 March 2010

I have done the JB in lube groove trick on old military rifles and it worked well to get the crud out.I brake in barrels by shooting them and seeing how they do first. If they shoot good don't worry about the “ritual” barrel break in in my opinion.

George

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RicinYakima posted this 28 March 2010

The concern I have with firing a bullet with abrasive is that you have no control of lateral pressures. It could make a oval or unknown shape to the throat. While I have done it, it was a last resort. For the length of the bore, I have used Ken Mollohan's (Molly in the CBA and on the net) guidance of using a cloth wrapped brass bore brush and using it by hand. Ric

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